ISO 9001 certified manufacturer · Greater Noida, Uttar Pradesh

Manufacturing & infrastructure

A factory in Kasna, not a warehouse with a letterhead.

Shearing, punching, forming, welding, galvanising, finishing, packing and dispatch — all under our own roof at 15A, Ecotech-VI, Greater Noida. When your schedule moves, we can actually move with it.

Why in-house matters

Every step we control is a step that cannot go missing

Vendors who job out punching and galvanizing lose two days every time something needs correcting. We keep the whole chain in the plant, so a rework is an afternoon, not a fortnight of phone calls.

  • Cutting, punching, forming, welding and finishing on one floor
  • Raw material from Tata, JSW, AMNS, Jindal, Apollo, RINL and SAIL
  • Repeat production and made-to-drawing jobs run in parallel
  • In-house lab so inspection does not wait on an outside agency
RSG Engineering Solutions office and manufacturing facility in Greater Noida, with metal fabrication materials stacked outside the blue entrance gate.

Process

From coil to loaded truck in six stages

Nothing exotic. Just the same sequence done carefully, every batch.

Cutting & shearing

Coil and sheet is sheared to size on 120-ton and 40-ton machines; plates and sections up to 20 mm go through the plasma cutter. Sections are chop-sawn square so joints close properly later.

Punching & drilling

Power presses from 20 to 75 tons punch slot patterns, rung holes and fixing holes to the tooling for each tray type – or to your hole pattern when the drawing calls for it.

Forming & bending

The 80-ton press brake forms rails, flanges and covers to consistent depth. Consistency matters here: a tray that is 2 mm out of square will not couple cleanly on site.

Welding & fabrication

Rungs, brackets, enclosures and structures are welded by qualified welders on 300 A and 3150 A three-phase sets, then ground flat so galvanizing does not pool on a bad bead.

Galvanizing & finishing

Hot dip galvanizing as per IS 2629 and IS 4759, pre-galvanized GI sheet as per IS 277, plus powder coating and painting. Coating thickness is gauge-checked, not eyeballed.

Storage, packing & dispatch

Finished goods are stored under cover, bundled by size, strapped and palletised, then loaded with a packing list and test certificates. Trays arrive straight – that is the whole point of the packing.

Plant & machinery

What is on the shop floor

The honest list — capacities included, so you can judge for yourself whether your job fits.

Machines & capacity

Shearing machine 4 mm, 120 ton capacity
Shearing machine 3 mm, 40 ton capacity
Bending machine 4 mm, 80 ton capacity
Power press 75 ton
Power press 30 ton
Power press 20 ton
Plasma cutting machine 20 mm capacity
Welding machine 3 phase, 300 A
Welding machine 3 phase, 3150 A
Chop saw machine Section cutting
Drill machine Hole drilling
Surface grinder Finishing

Storage, packing & dispatch

  • Covered storage keeps galvanised surfaces free of white rust before dispatch
  • Bundled by size and type, strapped and palletised for forklift handling
  • Accessories boxed and labelled per tray run to speed up site sorting
  • Loaded with packing list, test certificates and dispatch documents
  • Regular dispatches across North India, PAN-India on request

Want to see the plant before you place an order?

Visitors and third-party inspectors are welcome at Ecotech-VI, Kasna. Call ahead, and we will keep the relevant batch on the floor for you to look at.